The Hardest Part of Lift Station Design Happens Before Construction Begins

A lift station might eventually become a concrete structure that is filled with pumps, pipes, valves, controls, and electrical devices, but its performance is assessed earlier. The final design of a lift station is influenced by a variety of variables that include the flow calculation, the elevations of the site, system pressures water characteristics, peak situations maintenance access, control systems and the capacity to come in the future.

The question that is more important for project owners to ask when comparing the top lift station designers is not who will design the pumps. It’s about who can translate site conditions and operating requirements into a complete system that’s practical to construct, operate, and maintain.

Image credit: romtecutilities.com

Gravity has Limits

Gravity is the most effective method to move wastewater. However the development patterns and terrain don’t always work in favor of this method. New commercial, residential, and industrial buildings may be in a position that is too low, or too far away, or in areas where the expansion of gravity sewers aren’t feasible.

A lift station can provide the required force mechanically for the transfer of wastewater from one part of the collection system to the next. However, designing one requires a thorough understanding of the operation of a normal system as well as other situations that are less convenient, for instance, peak inflows and pump maintenance equipment failure, any future growth in demand.

Companies considered among the best wastewater designers should therefore evaluate the entire conveyance problem rather than treating the station as an isolated piece of equipment.

Existing infrastructure makes the task harder

The construction of new buildings isn’t the sole challenge. Many municipalities need to modernize or replace their old facilities in order to keep their essential wastewater infrastructures in place.

Wet wells that are in use, force mains, electrical services, controls, boundary lines for the site, as well as downstream infrastructure can limit the new design. Engineers must decide what is able to remain, and what must be replaced and how the new components will integrate with the existing system.

Romtec Utilities works across municipal commercial, private industrial, retrofit and replacement projects, allowing pumps to be created in accordance with the specific operating and ownership requirements of every project.

Stormwater is governed by different rules

The most skilled stormwater system engineers should use the provided search terms to resolve an issue with a different hydrologic. Stormwater systems are subject to dramatic changes in volume depending on the rainfall, drainage area capacity for detention, and permissible discharge rates.

Stations that are serving detention basins for instance, could need to temporarily store runoff until pumping it out at a set rate. Engineers must consider the flow, head conditions, the requirements for environmental protection, flood-management goals as well as the features of the drainage system receiving it.

Prefabrication can move work away from the worksite

The complex field assembly creates the potential for scheduling conflicts, installation mistakes changes, delays. Romtec Utilities performs significant prefabrication of equipment prior to installation on the project site.

By completing more assembly and quality control tasks within a controlled atmosphere it can cut down on the amount of work required in the ground. Romtec Utilities’ project approach can speed up the time required to put in specific installations.

Commissioning is a Key Part of Engineering Success

It is not enough to install all the components for a station to be considered a proven one. Romtec Utilities offers installation advisors to assist in construction such as startup and control panel inspections and pump operation, system testing and personnel training. Documentation is also accessible to provide operators with information on how to maintain the system and think about expansion in the future.

For those looking for the most reputable lift station engineers, this final phase deserves to be considered. Engineering that is of high quality should yield more than a decent set of sketches. The station owner should leave with a functioning system, well-trained personnel, helpful documentation, and equipment that is designed to meet the daily operating conditions of the station.